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Jan 21 2019 · The sponge iron is a superior substitute of steel scrap for steelmaking through the EAFIF courses Sponge Iron has a low sulfur substance The DRI procedure can utilize poor quality coal that is inadmissible for ordinary iron making A sponge iron has indistinguishable iron content from the pig iron therefore it is an excellent feedstock for the electric furnaces utilized by smaller factories...As a leading global manufacturer of crushing equipment, milling equipment,dressing equipment,drying equipment and briquette equipment etc. we offer advanced, rational solutions for any size-reduction requirements, including quarry, aggregate, grinding production and complete plant plan.Get Price
Related Equipments: two PE600×900 jaw crushers, two impact crushers, two cone crushers, two sand makers and three circular vibrating screens....
Raw Material: iron ore Crushing Capacity: 300t/h Crushing Purpose: to turn iron ores with size less than 300mm into finished ores with size less than 5mm.
For Ilmenite beneficiation, a combined beneficiation method is often better than a single beneficiation method, which can better improve the ore grade and recovery rate. At present, the combined separation method for ilmenite can be divided into four kind...
Processing Capacity: depending on specific situation Processed Materials: Copper, zinc, nickel, gold and other nonferrous metals, coarse and fine separation of nonmetals like coal, fluorite and talc.
Granite Crushing production line in Cameroon is composed of GZD1300 × 4900 vibrating feeder, PE900 × 1200 jaw crusher, FTMCS430 single-cylinder hydraulic cone crusher, PF1315 impact crusher, 2YK2460 circular vibrating screen, 2YK2160 circular vibrating sc...
Processing capacity: 250 t/hApplied material: granite
Flotation plant is widely used in various fields of ore dressing industry. For example, the separating of gold ore, silver, galena, sphalerite, chalcopyrite, chalcocite, molybdenite, pyrite, nickel sulfide mineral, malachite, cerussite, smithsonite, he...
Capacity:0.18-7 (m³/min) Configuration:Jaw crusher, ball mill, classifier, mixing tank, flotation separator, concentrator and dryer.
Gold ore whose types of deposits are diverse and complex is the mineral assemblage of gold. With features of chalcophile affinity and high melting point, the gold ore includes conglomerate type, porphyry type, quartz vein type and volcanic rock type, etc....
Brand Name: Fote Machinery Application: Ore concentrate/separator plant
Manganese Ore Crushing Project in South Africa is composed of coarse mobile crushing station including GZD1300×4900 vibrating feeder and PEW860 euro jaw crusher, medium and fine mobile crushing and screening station including HP300 cone crusher and 3YK186...
Processing capacity: 200-250MTPHApplied material: manganese ore (40% grade)
Jan 21 2019 · The sponge iron is a superior substitute of steel scrap for steelmaking through the EAFIF courses Sponge Iron has a low sulfur substance The DRI procedure can utilize poor quality coal that is inadmissible for ordinary iron making A sponge iron has indistinguishable iron content from the pig iron therefore it is an excellent feedstock for the electric furnaces utilized by smaller factories
DRI also known as sponge iron is the product of reducing iron oxide in the form of iron ore and steel plant wastes into metallic iron below the melting point of iron and typically in the range of 800–1200 °C Iron oxide is charged into shaft furnace rotary kiln or fluidized beds in the form of pellet iron ore lumps or fines The reduction takes place using gaseous reductants CO H
Jun 09 2019 · With the charge of sponge iron and suitable carbon usually more than 15 the energy consumption is reduced to about 5 kWh Reducing the failure rate of the electrode and its wall wear in EAFs The use of sponge iron in comparison with scrap reduces electrode consumption for the following reasons
Since DRI is produced by removing oxygen from iron ore its structure is just like sponge with a network of connecting pores These pores results in a large internal surface area which is about 10000 times greater than the internal surface area of solid iron Due to this DRI is also known as Sponge Iron
Sponge iron can come in lumps or finer particles and is frequently used as an alternative to steel scrap metal The advantages to using this method to create metal parts include elimination of much of the waste of traditional machining the ability to create a wide variety of alloyed components and the ability to heattreat materials for increased strength
Sponge Iron India is the worlds largest producer of sponge iron most of which is produced primarily through the coal based method of production Growth in the sponge iron production can be attributed largely to the popularity of secondary steelmaking route which has shown a phenomenal growth in India
Apr 30 2011 · Sponge iron has many advantages over other similarly smelted iron forms Sponge iron is superior to pig iron as it is richer in iron content Because of this property it has many uses in electric furnaces We can mix sponge iron in its powdered form with many other metals to manufacture a variety of ironcontaining products
However in sponge iron making DRI the SiO2 Al2O3 ratio should preferably be 1 Higher SiO2 in ore causes accretion formation in DRI kiln A balanced Al2O3 content enables easy dislodging of
The process has the advantage of low capital expenditure and no requirement of coking coal The metallic iron in this process is produced by the reduction of iron oxide below the fusion temperature of iron ore 1535 deg C by utilizing carbonaceous material present in the noncoking coal
Advantages of GPIL Pellets Increase the Productivity of the Sponge Iron Less fines generation in the DRI making due to its good physical and metallurgical properties Consistent DRI Blast Furnace Operation Good Air permeability due to its uniformity in size Better Quality of the Sponge Iron Reduce Handling Losses Increase the campaign life of the Kiln